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Quality Crimp Handbook
power to the press and remove guarding. Adjust track
SECTION 6
position. Manually cycle the press and check the feed
finger for feed location, go to procedure 7.
PROCEDURES
Tool Setup (Reference Procedures Flow Chart)
1. Check that tooling is clean and not worn. If
necessary, clean and replace worn tooling.
2. Disconnect power to the press and remove
guarding devices.
3. Install the appropriate tooling into the press.
4. Load terminals into the tooling so that the first
terminal is located over the anvil.
5. Manually cycle the press to help ensure a complete
cycle can be made without interference. If it
cannot, remove tooling and check press shut
height. Go to procedure 3.
6. Check that the tooling is aligned. Check the
impression on the bottom of the crimp that was
made by the anvil tooling. Check that the extrusions
and crimp form are centered. If not, align tooling
and go to procedure 5.
7. Check that the terminal feed locates the next
terminal over the center of the anvil tooling. If not,
adjust terminal feed and feed finger and go to
procedure 5.
8. Re-install all safety devices that were removed
during the set-up. (Follow all safety
requirements listed in individual press and/or
tooling manuals.)
9. Crimp sample terminals under power.
10. Evaluate cut-off tab length and conductor bell
mouth. If adjustment is necessary, disconnect
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Evaluate conductor brush. If adjustment is necessary,
disconnect power to the press and remove guarding.
Adjust wire stop for bench applications or press position
on automatic wire processing equipment. Go to
procedure 8.
Evaluate insulation position. If necessary, adjust strip
length, crimp new samples, and go to procedure 11.
Loosen insulation crimp height.
Crimp sample terminals.
Measure conductor crimp height and compare to
specification. If necessary, disconnect power and
remove guarding. Adjust conductor crimp height, install
guards, connect power, and go to procedure 14.
Perform a pull force test. Refer to troubleshooting
(Section 9) if this test fails.
Adjust insulation crimp.
Crimp sample terminals.
Evaluate insulation crimp. If necessary, disconnect
power and remove guarding. Adjust insulation crimp
height, install guards, connect power, and go to
procedure 18.
Measure crimp height and compare to specification. If
necessary, disconnect power and remove guarding.
Adjust conductor crimp height, install guards, connect
power, and go to procedure 18.
Document measurements.
Please Work Safely At All Times.
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
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